Engineering Executive

Job: Engineering Executive

Work Level: WL1B

Work Location: Sonepat Factory, HUL

Role Purpose
To ensure safe, reliable, and efficient operation of plant electrical systems through effective maintenance and troubleshooting of VFD-driven equipment, motors, MCC/PCC panels, and basic PLC-based control systems, while strictly adhering to electrical safety protocols and statutory compliance.
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Key Responsibilities
1. Electrical Maintenance & Troubleshooting
• Carry out preventive, breakdown, and corrective maintenance of:
o VFDs (Variable Frequency Drives) for process equipment such as fans, pumps, blowers, conveyors, compressors, etc.
o Induction motors, starters (DOL, Star–Delta, Soft starters), and field control panels.
o MCC and PCC panels including feeder protections, contactors, busbars, power cables, and I/O wiring.
• Troubleshoot electrical faults using appropriate diagnostic tools and OEM manuals.
• Ensure proper cooling, ventilation, and cleanliness of electrical panels and drive rooms.
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2. VFD Systems – Brand-Specific Experience
• Hands-on experience in operation, troubleshooting, and parameter setting of one or more of the following VFD brands:
o ABB (ACS150/350/550/580/800 series)
o Siemens (Micromaster, Sinamics V20, G120, S120)
o Danfoss (VLT Automation Drive FC series)
o Schneider Electric (Altivar ATV 312/320/630/930)
o Yaskawa (GA series)
• Ability to:
o Read and interpret VFD fault/trip codes
o Modify drive parameters such as acceleration/deceleration ramps, PID control, current limits, torque limits, and braking functions
o Reset faults related to overcurrent, overvoltage, earth fault, thermal overload, and communication errors
o Coordinate with OEM service engineers for advanced drive issues and firmware updates
• Perform VFD health checks, including:
o Fan operation and filter cleaning
o IGBT temperature monitoring
o Earth leakage and insulation checks
o Harmonics and power quality observation
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3. Basic PLC & Automation Handling
• Basic working knowledge of PLC systems such as:
o Siemens (S7 200 / S7 1200 / S7 300)
o Allen Bradley (MicroLogix / CompactLogix)
o Schneider (M221 / M340) – basic exposure
• Ability to:
o Monitor PLC inputs/outputs online
o Trace basic interlocks and permissives
o Identify field vs panel-side electrical issues
o Assist automation engineers during logic modifications and shutdown activities
• Basic HMI/SCADA navigation for alarm monitoring and status checks.
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4. Motor & Panel Maintenance
• Motor maintenance activities including:
o Insulation Resistance (IR) testing using megger
o Bearing condition checks and replacement support
o Alignment verification (basic)
o Cable termination, lug crimping, and gland sealing
• Maintenance of MCC/PCC and control panels:
o Busbar tightening and torque checks
o Thermography coordination
o Interlock checking
o Panel housekeeping and labeling
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5. Safety, Compliance & Documentation
• Strict adherence to Electrical Safety Standards, including:
o LOTO (Lockout/Tagout)
o Permit to Work system
o PPE usage and arc flash safety practices
• Knowledge of relevant Indian Electricity Rules, IS/IEC standards.
• Maintain accurate documentation:
o Work orders in DMS
o Breakdown and RCA reports
o PM checklists and equipment history cards
• Participate in internal and external EHS and electrical audits.
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6. Coordination & Support
• Coordinate with production, utilities, automation, and EHS teams.
• Supervise electrical technicians and external contractors.
• Support plant shutdowns, startups, and capacity enhancements.
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Qualification & Experience
• Diploma / B.E. / B.Tech in Electrical or Electrical & Electronics Engineering
• 3–6 years of experience in plant electrical maintenance
• Proven exposure to VFD-driven systems in manufacturing environments such as FMCG, food processing, chemical, pharma, or power-intensive plants.
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Technical Skills Summary
• VFD operation & troubleshooting (brand-specific)
• Motor protection and maintenance
• MCC/PCC panels and power distribution
• Basic PLC diagnostics and HMI monitoring
• Electrical safety systems (LOTO, earthing, protection relays)
• Electrical drawings and SLD interpretation
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Key Performance Indicators (KPIs)
• Reduction in electrical breakdowns and VFD-related trips
• PM compliance percentage
• Electrical safety compliance (zero LOTO violations)
• Improvement in power factor and energy efficiency
• Timely closure of RCAs and audit observations